{"id":30435,"date":"2025-10-07T02:02:30","date_gmt":"2025-10-06T19:02:30","guid":{"rendered":"https:\/\/solwer.com\/transforming-the-thai-food-industry-with-lean-automation-and-smart-robots\/"},"modified":"2025-11-27T18:16:47","modified_gmt":"2025-11-27T11:16:47","slug":"transforming-the-thai-food-industry-with-lean-automation-and-smart-robots","status":"publish","type":"post","link":"https:\/\/solwer.com\/en\/transforming-the-thai-food-industry-with-lean-automation-and-smart-robots\/","title":{"rendered":"Transforming the Thai food industry with Lean Automation and smart robots"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"30435\" class=\"elementor elementor-30435 elementor-28384\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-63d1786f elementor-section-boxed elementor-section-height-default elementor-section-height-default sc_fly_static\" data-id=\"63d1786f\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-extended\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-7d34b445 sc_inner_width_none sc_content_align_inherit sc_layouts_column_icons_position_left sc_fly_static\" data-id=\"7d34b445\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-74a753d6 sc_fly_static elementor-widget elementor-widget-image\" data-id=\"74a753d6\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"960\" height=\"624\" src=\"https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-main.DxNBGqyL_ZwAqDt.webp\" class=\"attachment-large size-large wp-image-28390\" alt=\"\" srcset=\"https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-main.DxNBGqyL_ZwAqDt.webp 960w, https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-main.DxNBGqyL_ZwAqDt-300x195.webp 300w, https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-main.DxNBGqyL_ZwAqDt-768x499.webp 768w, https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-main.DxNBGqyL_ZwAqDt-370x241.webp 370w, https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-main.DxNBGqyL_ZwAqDt-840x546.webp 840w, https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-main.DxNBGqyL_ZwAqDt-410x267.webp 410w, https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-main.DxNBGqyL_ZwAqDt-600x390.webp 600w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-5c0604a3 elementor-section-boxed elementor-section-height-default elementor-section-height-default sc_fly_static\" data-id=\"5c0604a3\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-extended\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-6b4a7912 sc_inner_width_none sc_content_align_inherit sc_layouts_column_icons_position_left sc_fly_static\" data-id=\"6b4a7912\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-7d775477 sc_fly_static elementor-widget elementor-widget-text-editor\" data-id=\"7d775477\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<span style=\"font-family:\" kanit=\"\" sans-serif=\"\" font-weight:=\"\">Asian Alliance International<\/span>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-6ccd9511 elementor-section-boxed elementor-section-height-default elementor-section-height-default sc_fly_static\" data-id=\"6ccd9511\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-extended\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-1c5ba5b4 sc_inner_width_none sc_content_align_inherit sc_layouts_column_icons_position_left sc_fly_static\" data-id=\"1c5ba5b4\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-19abbd99 sc_fly_static elementor-widget elementor-widget-text-editor\" data-id=\"19abbd99\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><span style=\"font-weight: 400;\">Asian Alliance International, one of Thailand&#8217;s largest food processing companies, is facing labor shortages and rising labor costs as market demand continues to grow. To overcome this crisis, the company is taking a new approach by introducing lean automation and robotics into its production lines.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The result is that one robot can replace up to 11 workers and increase production efficiency by 150%, which is a major change for Thai food factories.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Challenges in the food industry<\/span><\/p>\n<ul>\n<li><span style=\"font-weight: 400;\">  Labor shortages and rising wages<\/span><\/li>\n<li><span style=\"font-weight: 400;\">  Traditional production methods are unable to meet the growing demand.<\/span><\/li>\n<li><span style=\"font-weight: 400;\">  The need to invest in efficient and cost-effective automation systems<\/span><\/li>\n<li><span style=\"font-weight: 400;\">  The challenge of implementing Kaizen while using robotic technology<\/span><\/li>\n<\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-165bfcdf elementor-section-boxed elementor-section-height-default elementor-section-height-default sc_fly_static\" data-id=\"165bfcdf\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-extended\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-1d095ca9 sc_inner_width_none sc_content_align_inherit sc_layouts_column_icons_position_left sc_fly_static\" data-id=\"1d095ca9\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-411f35bf sc_fly_static elementor-widget elementor-widget-html\" data-id=\"411f35bf\" data-element_type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\n<style>\n  .quote-clean {\n    font-family: \"Prompt\", sans-serif;\n    max-width: 900px;\n    margin: 30px auto;\n    padding-left: 20px;\n    border-left: 3px solid #1A3A5D; \/* \u0e40\u0e2a\u0e49\u0e19\u0e2a\u0e35\u0e40\u0e02\u0e35\u0e22\u0e27\u0e0b\u0e49\u0e32\u0e22 *\/\n  }\n\n  .quote-clean p {\n   color: #5BB296;\n\n\n\/* Body\/20 Bold *\/\nfont-family: \"Plus Jakarta Sans\";\nfont-size: 20px;\nfont-style: normal;\nfont-weight: 700;\nline-height: 32px; \/* 160% *\/\n  }\n\n  .quote-clean p::before {\n    content: \"\u201c\";\n  }\n\n  .quote-clean p::after {\n    content: \"\u201d\";\n  }\n\n  .quote-clean .author {\n    color: #333;\n    font-size: 14px;\n    font-weight: 500;\n    margin-top: 10px;\n  }\n<\/style>\n\n<div class=\"quote-clean\">\n  <p>\n  Lean Automation: A Turning Point for Asian Alliance International\n DENSO's meeting with LASI (Lean Automation System Integrators) in 2018 was a turning point for Asian Alliance International to turn a crisis into an opportunity.\n DENSO has introduced a Lean Automation approach that addresses both cost reduction and efficiency gains by combining Kaizen and robotic automation.\n\n  <\/p>\n  <div class=\"author\">\n   \n  <\/div>\n<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-04b33ed elementor-section-boxed elementor-section-height-default elementor-section-height-default sc_fly_static\" data-id=\"04b33ed\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-extended\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-da83d02 sc_inner_width_none sc_content_align_inherit sc_layouts_column_icons_position_left sc_fly_static\" data-id=\"da83d02\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-6a3fb7c sc_fly_static elementor-widget elementor-widget-image\" data-id=\"6a3fb7c\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"960\" height=\"520\" src=\"https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-sec01.9UFn8nQX_Z22vXod.webp\" class=\"attachment-large size-large wp-image-28395\" alt=\"\" srcset=\"https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-sec01.9UFn8nQX_Z22vXod.webp 960w, https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-sec01.9UFn8nQX_Z22vXod-300x163.webp 300w, https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-sec01.9UFn8nQX_Z22vXod-768x416.webp 768w, https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-sec01.9UFn8nQX_Z22vXod-370x200.webp 370w, https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-sec01.9UFn8nQX_Z22vXod-840x455.webp 840w, https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-sec01.9UFn8nQX_Z22vXod-410x222.webp 410w, https:\/\/solwer.com\/wp-content\/uploads\/2025\/10\/img-sec01.9UFn8nQX_Z22vXod-600x325.webp 600w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-73e0f5f6 elementor-section-boxed elementor-section-height-default elementor-section-height-default sc_fly_static\" data-id=\"73e0f5f6\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-extended\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-456e7068 sc_inner_width_none sc_content_align_inherit sc_layouts_column_icons_position_left sc_fly_static\" data-id=\"456e7068\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-62793ec2 sc_fly_static elementor-widget elementor-widget-text-editor\" data-id=\"62793ec2\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"font-family: Kanit, sans-serif; font-size: 20px; line-height: inherit; font-weight: 500; font-style: normal; margin-bottom: 1em; color: #000000;\"><span style=\"font-size: 20px; font-weight: 400;\">Integration of Kaizen and Robotic Automation<\/span><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-31e81727 elementor-section-boxed elementor-section-height-default elementor-section-height-default sc_fly_static\" data-id=\"31e81727\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-extended\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-52140ba4 sc_inner_width_none sc_content_align_inherit sc_layouts_column_icons_position_left sc_fly_static\" data-id=\"52140ba4\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-54aa3f67 sc_fly_static elementor-widget elementor-widget-text-editor\" data-id=\"54aa3f67\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><span style=\"font-weight: 400;\">Integration of Kaizen and Robotic Automation<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Step 1: Improve the process with Kaizen<\/span><\/p>\n<ul>\n<li><span style=\"font-weight: 400;\">  Optimizing product orientation, positioning, picking and placement<\/span><\/li>\n<li><span style=\"font-weight: 400;\">  Work is more standardized and efficient.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Next step: Use automated robots in the packing process.<\/span><\/p>\n<ul>\n<li><span style=\"font-weight: 400;\">  The robot can pick up products and arrange them into boxes accurately and quickly.<\/span><\/li>\n<li><span style=\"font-weight: 400;\">  Reduce the risk of lost or damaged goods<\/span><\/li>\n<li><span style=\"font-weight: 400;\">  Improved robot movement to ensure continuous and stable operation.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Results from Lean Automation and Intelligent Robots<\/span><\/p>\n<ul>\n<li><span style=\"font-weight: 400;\">  1 robot = 11 people, clearly solving the labor shortage problem.<\/span><\/li>\n<li><span style=\"font-weight: 400;\">  Increase production productivity by 150% to meet market demand<\/span><\/li>\n<li><span style=\"font-weight: 400;\">  High speed and efficiency: Cycle time is only 0.5 seconds\/piece and robot working efficiency is 95%.<\/span><\/li>\n<li><span style=\"font-weight: 400;\">  Pre-shipment inspection time is only 1 day left.<\/span><\/li>\n<li><span style=\"font-weight: 400;\">  Employees and engineers have improved problem-solving skills and development proposals.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Factory of the Future: Humans and Robots Working Together<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This achievement not only solves the labor shortage problem but also leads Asian Alliance International to become a Smart Factory that integrates humans and robots.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The company is currently planning to expand Lean Automation to 26 new projects to create more efficient production lines and continuously develop the capabilities of its employees.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Summary: Lean Automation is transforming the Thai food industry.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">A case study by Asian Alliance International shows how the application of Lean Automation and robotics, along with the creation of a Kaizen culture, can help companies:<\/span><\/p>\n<ul>\n<li><span style=\"font-weight: 400;\">  Dramatically increase production productivity<\/span><\/li>\n<li><span style=\"font-weight: 400;\">  Reduce reliance on labor and solve the problem of human shortages<\/span><\/li>\n<li><span style=\"font-weight: 400;\">  Creating long-term competitiveness in the global market<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">This is an example of turning a crisis into an opportunity with technology and continuous improvement in the Thai food industry.<\/span><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-214efb07 elementor-section-boxed elementor-section-height-default elementor-section-height-default sc_fly_static\" data-id=\"214efb07\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-extended\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-639099c9 sc_inner_width_none sc_content_align_inherit sc_layouts_column_icons_position_left sc_fly_static\" data-id=\"639099c9\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-61cf129 sc_fly_static elementor-widget elementor-widget-video\" data-id=\"61cf129\" data-element_type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/youtu.be\\\/m4icg6FgTBU?si=KzTSD8499smlNSkL&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-50608ee elementor-section-boxed elementor-section-height-default elementor-section-height-default sc_fly_static\" data-id=\"50608ee\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-extended\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element 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target=\"_self\"\n\t\t\t\t\t\t\t\tdata-type=\"image\"\n\t\t\t\t\t\t\t\tdata-rsp_ch=\"on\"\n\t\t\t\t\t\t\t\tdata-xy=\"x:324px;y:189px;\"\n\t\t\t\t\t\t\t\tdata-text=\"w:normal;\"\n\t\t\t\t\t\t\t\tdata-dim=\"w:161px;h:38px;\"\n\t\t\t\t\t\t\t\tdata-frame_999=\"o:0;st:w;\"\n\t\t\t\t\t\t\t\tstyle=\"z-index:6;\"\n\t\t\t\t\t\t\t><img loading=\"lazy\" decoding=\"async\" src=\"\/\/solwer.com\/wp-content\/plugins\/revslider\/public\/assets\/assets\/dummy.png\" alt=\"\" class=\"tp-rs-img rs-lazyload\" width=\"660\" height=\"156\" data-lazyload=\"\/\/solwer.com\/wp-content\/uploads\/2025\/11\/Button-12.png\" data-no-retina> \n\t\t\t\t\t\t\t<\/a><!--\n\n\t\t\t\t\t\t\t--><rs-layer\n\t\t\t\t\t\t\t\tid=\"slider-19-slide-20-layer-2\" \n\t\t\t\t\t\t\t\tdata-type=\"text\"\n\t\t\t\t\t\t\t\tdata-color=\"#1a3a5d\"\n\t\t\t\t\t\t\t\tdata-rsp_ch=\"on\"\n\t\t\t\t\t\t\t\tdata-xy=\"x:322px;y:62px;\"\n\t\t\t\t\t\t\t\tdata-text=\"w:normal;s:39;l:36;fw:700;\"\n\t\t\t\t\t\t\t\tdata-dim=\"w:359;\"\n\t\t\t\t\t\t\t\tdata-frame_999=\"o:0;st:w;\"\n\t\t\t\t\t\t\t\tstyle=\"z-index:7;font-family:'Plus Jakarta Sans';\"\n\t\t\t\t\t\t\t>Transform  loss <br \/>\ninto Productivity \n\t\t\t\t\t\t\t<\/rs-layer><!--\n\n\t\t\t\t\t\t\t--><rs-layer\n\t\t\t\t\t\t\t\tid=\"slider-19-slide-20-layer-4\" \n\t\t\t\t\t\t\t\tdata-type=\"text\"\n\t\t\t\t\t\t\t\tdata-color=\"#5bb296\"\n\t\t\t\t\t\t\t\tdata-rsp_ch=\"on\"\n\t\t\t\t\t\t\t\tdata-xy=\"x:323px;y:145px;\"\n\t\t\t\t\t\t\t\tdata-text=\"w:normal;s:13;l:16;fw:700;\"\n\t\t\t\t\t\t\t\tdata-frame_999=\"o:0;st:w;\"\n\t\t\t\t\t\t\t\tstyle=\"z-index:8;font-family:'Plus Jakarta Sans';\"\n\t\t\t\t\t\t\t>Get your free Guidebook from DENSO\u2019s <br \/>\nindustrial experts. 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